Oil & Gas test and Separator Rongteng Oil & Gas Separator is designed to separate well into two or three phases and widely used in oilfield and gas field facilities. To achieve high separation efficient, production separators are designed considering several principles, such as gravity, coalescing, and momentum. HC also designs production separators with heating system, allowing better separation during handling heavier crudes, and working in cold environment. Oil & Gas  Separators are usually horizontal gas-liquid separation units, which consist of horizontal pressure vessel with separator internals, several types of gauges, valves, ESD system, skid, steel structures, and other beneficial features, which allow safe and easy operation. Based on the client’s requirements to automation and control, HC can design both mechanically automated and digitally automated production separators. Rongteng separators also have several safety devices, such as pressure relief valves, burst discs, ESD ball valve, high temperature and pressure transmitters, which ensure safety of personnel and equipment during emergency. Convenient frame and steel structures are suitable both for road and sea transportation. Steel structures are designed considering the total weight of transportation, as well as calculation to strength and payload. Mechanically automated  separators have pneumatic mechanical controllers, pressure mechanical controllers, control valves, regulators, air and control instrumentations. All controllers are calibrated after production and during commissioning, so after sensing increased pressure or level than calibrated parameters, air is supplied to required control unit to make control valve regulate flow of all main process lines. Digitally automated production manifold applies digital level, temperature and pressure transmitters, which sends signal to controllers, which activate control valves and other instrumentation to regulate flow as per required parameters. Pneumatically operated instruments and valves require supply of compressed air to the instrument. HC offers quality assembly of stainless-steel piping and fitting for air supplying on separator. We design compressed air lines, air inlet/distribution manifolds and air scrubbers installing on a skid and allowing operator easy access and operation.   Specifications and parameters of three-phase test separator skid S/N Parameter Model 3ps-120 / 16 3ps-120 /15.6 3ps-240/16 3ps-240 / 16 1 Flow (@ 0 ℃ 101.325kpa) 120×104Nm3/d 120×104Nm3/d 240×104Nm3/d 240×104Nm3/d 2 Medium pressure 13.8MPa 13.8MPa 13.8MPa 13.8MPa 3 Design pressure 16MPa 15.6MPa 16MPa 15.6MPa 4 Medium temperature 60℃ 100℃ 60℃ 100℃ 5 Design temperature 80℃ 120℃ 80℃ 120℃ 6 Separator specification DN1000×3500   δ=52 DN1000×3500  δ=52 DN1000×5000   δ=52 DN1000×5000   δ=52 7 Inlet liquid pipe diameter DN125 DN150 DN200 DN200 8 Gas phase pipe diameter DN100 DN125 DN150 DN200 9 Drain water pipe diameter DN65 DN65 DN100 DN100 10 Drain oil pipe diameter DN50 DN50 DN80 DN80 11 Overall dimension (mm) 6800×2400×3000 6800×24003000 9000×2800×3200 9800×2800×3400 12 Measurement accuracy ±5% ±5% ±5% ±5% 13 Separation accuracy and efficiency 10um/99.5% 10um/99.5% 10um/99.5% 10um/99.5% 14 Explosion proof grade / protection grade of field electrical instruments ExdⅡBT4/IP65 ExdⅡBT4/IP65 ExdⅡBT4/IP65 ExdⅡBT4/IP65 15 Design service life of skid 15 year 15 year 15 year 15 year 16 Equipment outline structure Frame skid Frame skid Frame skid Frame skid